Vernier Gear Tooth Caliper

Vernier Gear Tooth Caliper



Gear tooth Vernier is used to measure the pitch line thickness of the tooth. The origin of calipers occurred 9th A.D. in the dynasty. The second point to reduce the margin of error of a vernier was done by Pierre Vernier a French mathematician in 1631. The use of Vernier calipers is to find the external and internal dimensions or distance extremely accurate. Vernier calipers are used over other flat devices like rulers as they contain an extremely small reading error of 0.05mm, which is around 0.0019 inches.

Vernier Gear Tooth Calliper

  • As seen in the illustration, a vernier gear tooth calliper comprises two verniers that is parallel to one another.
  • Vernier gear tooth is to gauge a gear tooth’s chordal thickness of the gear at the pitch circle.
  • The tooth thickness of a gear is measured using a horizontal vernier calliper.
  • It functions in a manner akin to an outside vernier calliper.
  • The pitch circle of a gear’s pitch is measured from the tooth top using a vertical vernier calliper.
  • Vernier gear tooth callipers come with several tables that provide these distances as well as the chordal tooth gears thickness with varying diametral pitches and variable numbers of teeth.

Gear Tooth Vernier Caliper is a specialized measuring instrument designed for accurate and precise measurements of gear teeth. It is a variation of the traditional Vernier caliper, specifically tailored for gear tooth measurements. This caliper enables engineers, machinists, and other professionals involved in gear manufacturing or maintenance to assess gear tooth dimensions with great accuracy.


The Gear Tooth Vernier Caliper features a robust frame, typically made of high-quality stainless steel, ensuring durability and resistance to wear and tear. The caliper consists of two main jaws that are used to measure the gear tooth width and thickness. The primary jaw is fixed, while the movable jaw slides along the main scale.

What sets the Gear Tooth Vernier Caliper apart from a standard Vernier caliper is the addition of a specially designed vernier scale on the sliding jaw. This vernier scale has a series of equally spaced divisions that correspond to the gear tooth pitch. The pitch represents the distance from one tooth to the corresponding tooth on an adjacent gear.

The vernier scale allows for precise measurements of gear teeth by providing a means to determine the fractional part of the pitch. The scale is calibrated such that the number of divisions on the vernier scale corresponds to a specific number of gear teeth. By aligning the vernier scale with the gear teeth and observing the position of the divisions on the vernier scale, the user can determine the tooth size with high accuracy.

To use a Gear Tooth Vernier Caliper, the user first opens the caliper and places the fixed jaw against one of the gear teeth, while the movable jaw rests against the adjacent tooth. The sliding jaw is then carefully moved until it aligns with the next tooth, making sure that the gear teeth fit snugly between the jaws.

Once the jaws are correctly positioned, the user reads the main scale value aligned with the fixed jaw. The vernier scale is also checked to determine the fractional part of the tooth pitch. By adding the values obtained from both scales, the user can determine the precise gear tooth size.

Gear Tooth Vernier Calipers are available in various sizes, with different ranges and accuracies to suit different gear dimensions. Some calipers may also include additional features such as depth measuring probes, allowing users to measure gear teeth in three dimensions.

In summary, a Gear Tooth Vernier Caliper is a specialized tool used to measure gear tooth dimensions accurately. Its unique design incorporates a vernier scale calibrated to correspond to the gear tooth pitch, enabling precise measurements. With its use, professionals involved in gear manufacturing and maintenance can ensure the proper sizing and quality of gear teeth, contributing to the smooth operation of gears in various mechanical systems.

 

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